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A Hierarchical Coverage Path Planning Algorithm for Unknown Environments

Zongyuan Shen, Haodong Liu, Gao Wang, Hongbin Ma, Yaming Ou, Shancheng Zhao, Dehua Zhou

arXiv:2609.12595v1cs.RO

TL;DR

In unknown environments, coverage cannot be planned fully in advance, so robots must adapt as they explore and sense obstacles. This paper builds a decomposition tree and uses it to update global coverage tours alongside local planning. Simulations report improved path length and overlap ratio over three baseline algorithms.

  • Problem

    In unknown environments, robots must update coverage as sensor information arrives, while local decisions may miss the broader structure of the remaining task.

    Source: §I · p. 1
  • Method

    The method incrementally organizes disconnected uncovered subareas in a parent-child tree and updates a global tour using exploration states and robot distances, with local coverage in selected subareas.

    Source: §I · p. 1, A. Online Space Decomposition · p. 2, B. Global Coverage Tour Planning · p. 3
  • Results

    The proposed algorithm improves path length and overlap ratio over ϵ∗, BINN, and PPCPP in the reported simulations.

    Source: §IV · p. 4
  • Takeaways & Limitations

    The tree-based tour replaces repeated global optimization with prioritization of newly generated descendants before switching to other branches.

    Source: B. Global Coverage Tour Planning · p. 3

Abstract

from arXiv · show

This paper presents an online coverage path planning algorithm for unknown environments. During navigation, the initially unknown search area is progressively decomposed into disconnected subareas as new obstacle information is acquired and coverage proceeds. These subareas are organized in an incrementally constructed decomposition tree that preserves their hierarchical parent-child relationships. Based on this tree, a global coverage tour is maintained and updated online by prioritizing newly generated child subareas according to their exploration states and distances from the robot. A local planner then generates coverage motions within each selected subarea, allowing the robot to adapt its trajectory as the environment is gradually revealed. Its performance is evaluated via high-fidelity simulations in complex scenarios. The results show improved coverage efficiency in terms of path length and overlap ratio in comparison to three baseline algorithms.

I. INTRODUCTION

Online coverage in unknown environments must combine exploration with coverage while adapting to sensed obstacles; local decisions can leave dead ends, isolated gaps, or repeated traversal. The paper proposes hierarchical decomposition and global tour planning alongside local coverage, then evaluates the method in simulation.

I. INTRODUCTION

  • Unknown environments prevent complete advance planning, so robots must update coverage trajectories from sensor information while discovering regions and avoiding obstacles.In complex environments, inefficient decisions can produce dead ends, isolated uncovered regions, repeated traversal, and excessive overlap.Source: §I · p. 1
  • Local decision rules can miss the broader structure of remaining coverage, risking dead ends, isolated uncovered regions, or repeated traversal.Checking whether a candidate motion disconnects uncovered space still uses a limited local neighborhood.Source: §I · p. 1
  • The proposed method combines online decomposition, a global tour, and local coverage, organizing newly separated subareas in a tree that preserves parent-child relationships.The global planner prioritizes newly generated descendants by exploration state and distance from the robot.Source: §I · p. 1
  • The two contributions are a hierarchical decomposition framework and a lightweight tree-based tour strategy, with local coverage in the selected subarea.The method is evaluated through simulation.Source: §I · p. 1

II. RELATED WORK

The related-work section surveys online coverage methods, from local motion rules to approaches that represent or guide coverage beyond the immediate neighborhood. It also notes specialized coverage settings and a broader review.

II. RELATED WORK

  • The section refers readers to a comprehensive CPP review [9] and notes methods for 3D, multi-robot, curvature-constrained, tethered, and energy-constrained coverage –.Source: §II · p. 2
  • Spanning-tree, spiral, backtracking, brick-and-mortar, and neural-network methods generate coverage paths through tree traversal, obstacle following, backtracking, traversability preservation, or cell-level activity –.The neural activity landscape can guide the robot toward distant uncovered regions when no local target is available.Source: §II · p. 2
  • Directional priorities, multiscale potential surfaces, and multi-objective rewards guide subsequent coverage targets in BA∗, ε∗, and predator-prey methods –.The ε∗ method uses higher-level potential surfaces in dead ends; the reward method considers distance, smoothness, and uncovered-boundary following.Source: §II · p. 2
  • Connectivity-aware hierarchical planning uses a global graph and TSP-based tour, while C∗ builds a sparse covering graph for nonlocal guidance and coverage-hole handling,.The former switches between exploratory coverage in partially observed subareas and optimized paths in explored regions.Source: §II · p. 2

III. PROPOSED ALGORITHM

The algorithm represents the initially unknown area as a cell tiling whose observed cells are classified by obstacle, free, and unknown status. It combines online decomposition, global tour planning, and local coverage while using the emerging hierarchy to sequence coverage tasks.

III. PROPOSED ALGORITHM

  • The initially unknown search area A is discretized into cells T, whose states are updated online from onboard sensor measurements.Source: §III · p. 2
  • The tiling distinguishes obstacle, free, and unknown cells, with free cells further divided into covered and uncovered subsets.Source: §III · p. 2
  • The method has online space decomposition, global tour planning, and local coverage components, exploiting the hierarchy that emerges during online coverage for task sequencing.Source: §III · p. 2

A. Online Space Decomposition

Online space decomposition starts with the whole search area as a root region and recursively identifies connected uncovered subareas as coverage proceeds. Splits become child nodes, and active leaf subareas are tracked by whether they remain adjacent to unknown space.

A. Online Space Decomposition

  • The whole search area begins as the decomposition tree’s root, and recursive searches assign connected neighboring uncovered cells to subareas.Newly observed obstacles and covered cells can divide the target region into disconnected components.Source: A. Online Space Decomposition · p. 2
  • When a target splits into disconnected components, each becomes a child node, preserving the region’s parent-child history in the tree.Source: A. Online Space Decomposition · p. 2
  • Only leaf nodes are active coverage tasks; a leaf is exploring if it has an uncovered free cell adjacent to unknown space, otherwise it is explored.The tree expands until all active leaves are covered.Source: A. Online Space Decomposition · p. 2

B. Global Coverage Tour Planning

The planner maintains an online tour of active subareas and updates it as the current target is decomposed. Child order uses exploration state and distance, placing newly generated descendants before other branches.

B. Global Coverage Tour Planning

  • Explored children precede exploring children, and children in the same state are ordered by increasing Euclidean distance from the robot.Distance is measured from the robot position to each subarea's representative position.Source: B. Global Coverage Tour Planning · p. 3
  • When the target decomposes, its ordered children replace it in the tour, prioritizing descendants before other branches.A completed target without further decomposition is removed, and the first remaining node becomes the next target.Source: B. Global Coverage Tour Planning · p. 3
  • The hierarchical update follows the structure revealed during coverage without repeatedly globally optimizing all remaining subareas.Source: B. Global Coverage Tour Planning · p. 3

C. Local Coverage Path Planning

Local coverage depends on whether a selected subarea is still being explored or is already known. The planner updates the decomposition tree and global tour when newly observed space splits into disconnected components.

C. Local Coverage Path Planning

  • In an exploring subarea, the robot greedily selects a nearby uncovered cell by directional priority, covering visited cells while discovering new environmental information.Visited cells are marked covered, producing a back-and-forth coverage pattern.Source: C. Local Coverage Path Planning · p. 3
  • If new mapping divides the remaining uncovered region into disconnected components, the current node is expanded and the global tour is updated.Source: C. Local Coverage Path Planning · p. 3
  • For an explored subarea, the planner computes a shortest coverage path from the robot's position through remaining uncovered cells to a designated target cell.Source: C. Local Coverage Path Planning · p. 3
  • Global and local planning repeat until the global tour is empty, indicating that no uncovered subarea remains.Source: C. Local Coverage Path Planning · p. 3

D. Time Complexity Analysis

The analysis bounds the costs of decomposition, tour updates, transitions, and local coverage. Worst-case planning-update complexity is dominated by shortest-path search over known free cells.

D. Time Complexity Analysis

  • For L child subareas, tree insertion costs O(L), distance evaluation O(L), and sorting O(L log L); transition-path search costs O(|Tf|^2).The transition path is computed with A* over currently known free cells in the worst case.Source: D. Time Complexity Analysis · p. 3
  • Local decisions in exploring subareas cost O(1) each, while coverage planning in an explored target subarea has worst-case cost O(|Atarget|^2).Source: D. Time Complexity Analysis · p. 3
  • O(|Tf|^2) dominates the worst-case time complexity of one planning update under the stated size relationships among known cells, target cells, and child subareas.The passage states |Tf| ≥ |Atarget| and that L is generally much smaller than |Tf|.Source: D. Time Complexity Analysis · p. 3

IV. RESULTS AND DISCUSSION

In high-fidelity simulations, the proposed method achieved complete coverage with less overlapping paths and significantly improved path length and overlap ratio compared with three baselines. The evaluation used four complex simulated scenes.

IV. RESULTS AND DISCUSSION

  • The authors attribute improved coverage efficiency to tracking disconnected subareas and using a global tour; TSP-based paths in explored subareas further minimize overlap and local coverage time.Source: §IV · p. 4
  • Evaluation used four Gazebo scenes measuring 90m×90m, tiled 30×30, with a car-like robot starting at the bottom-left and using lidar with an 8m detection range.The simulated robot's maximum speed was 1m/s.Source: §IV · p. 4
  • The proposed algorithm significantly improved path length and overlap ratio over ϵ∗, BINN, and PPCPP in the simulations.The comparison reports improvements across all metrics.Source: §IV · p. 4

V. CONCLUSIONS AND FUTURE WORK

The method uses an incrementally built decomposition tree to guide global tours alongside adaptive local coverage planning in unknown environments. Simulations demonstrate effectiveness in path length and overlap ratio, while future work targets multi-robot and dynamic-environment extensions.

  • The method decomposes unknown search space into disconnected subareas, preserving parent-child relationships in a tree used to prioritize child areas by exploration state and robot distance.Source: §V · p. 4
  • Adaptive local coverage planning lets the robot continuously update its trajectory as environmental information becomes available.Source: §V · pp. 4–5
  • Simulation evaluations demonstrate the method's effectiveness in path length and overlap ratio.Source: §V · p. 5
  • Future work proposes using the tree for multi-robot task allocation and coordination, and adapting decomposition to dynamic obstacles.Source: §V · p. 5
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